2/18/2018

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2/13/2018

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2/07/2018

What is a Quality Inspection?

BY RENAUD ANJORAN
This article describes the types of quality inspections (before, during, and after production) most widely used in international trade.
They should be performed by 3rd party QC providers (appointed by the buyer), or by the buyer’s own inspectors, if you buy from China, Vietnam, India, or another low-cost country.

What is a quality inspection?

The term “inspection” generally refers to the activity of checking products, whereas “audit” applies to analyzing manufacturing processes and organizations. The quality inspector usually follows a pre-established checklist that is based on the product specifications. Inspected products can be the components used for production, semi-finished goods, or (most often) finished goods before shipment to a customer.
The ISO 2859 standard (derived from MIL-STD 105 E) defines an inspection as an “activity such as measuring, examining, testing or gauging one or more characteristics of a product or service, and comparing the results with specified requirements in order to establish whether conformity is achieved for each characteristic”.
I wrote this article to provide guidance to importers who source finished goods from suppliers.

An important concept: why inspecting earlier is generally better

As a preliminary, I want to emphasize an essential principle of quality management: “the sooner we eliminate errors, the better”.
There are only six ways to deal with defects. They can be either prevented or corrected, and they fall into three broad categories: development, production, and delivery.


The 1:10:100 ratio

Many studies across all industries have demonstrated that there is a cost and time ratio for development:production:delivery of 1:10:100. It means each error will cost 10 times more(in dollars and in time) to fix in production than it would to fix in development, and 100 times more if the error actually reaches the customer.
That’s why checking quality only at the end of production is very risky. But you don’t have to wait until everything is done… As you can see below.

The three most common types of quality inspections

There are mainly three tools at the disposal of buyers, to check on the quality of their suppliers’ products. Each buyer should try to choose the solution(s) that best fit(s) her needs.

Pre-production inspection (a.k.a. “initial production inspection”)

“Garbage in, garbage out”: a factory usually cannot turn defective inputs (components, or raw materials) into good products. And the problems are much harder to detect once the materials are embedded in the final product.
Thus, to decrease quality risks, the inputs can be inspected prior to production. Some samples can be taken randomly and checked visually (or sent to a laboratory for tests). Also, the buyer should clearly define what inputs are acceptable, before he gives any order.
An experienced inspector can also examine the making of a prototype/sample, to make sure of two things:
  • Has the factory understood the technical files? Do they know what product the client wants?
  • Has the development team clearly communicated the requirements to the manufacturing team? Is the equipment for mass production similar to that used for making prototypes?
Usually, production has already started when a pre-production inspection takes place. It allows the inspector to examine the process, and sometimes to check a few finished products. However, in this case, the factory might refuse to stop production (to avoid disruption of the lines), even though the inputs are not conform or the process is not satisfactory.
Generally speaking, pre-production inspections are adapted to customized and complex products. More standard items should be inspected during production (see below).

During production inspection (a.k.a. “in-line” or “in-process” inspection)

Should a buyer wait until the end of production, before doing an inspection? In case products are defective, the following problems might arise:
  • The factory has to rework (loss of time).
  • If the products cannot be repaired, the factory should re-order components, and re-produce (which means long delays, and a financial loss for the factory).
  • The supplier might refuse to repair or re-produce, particularly if the previously-agreed specifications are ambiguous.
Typically, in an in-line inspection, the first products that got out of the line are inspected for conformity. If issues are raised at this stage, the factory can immediately take some corrective actions and avoid delays.
Also, based on the production start date and the number of products already finished, the buyer can have a fair idea about the shipment schedule.
A third advantage of in-line inspections is that the buyer knows where the goods are produced. Some suppliers show a factory to a buyer, and then sub-contract the production in another workshop (this happens every day in China).
Note: some companies make a distinction between inspections performed at the beginning of production and inspections during production. I pasted below an extract of a brochure from the industry leader (SGS) for illustration:
‘Initial Production Check’ permits timely corrections of any non-conformities detected.
‘During Production Check’ allows evaluation of the average product quality during manufacturing.
What it means is that third-party inspectors can either check the first finished products getting out of the line, or come in at a later stage and select samples from a larger pool of finished goods.
In any case, in-process products are rarely checked. It takes a technician to reliably detect errors on unfinished products.

Final random inspection (a.k.a. “pre-shipment inspection”)

This is the most popular type of QC inspection for importers. It takes place once all the products are finished and ready for shipment.
Note: A “packed product” is ready for shipment (i.e. in a closed export carton with full shipping marks). In many cases, the inspector accepts up to 20% of unpacked products per reference. This way, the inspection can often take place without delaying the shipment.
The conformity of the products is checked against a list of criteria defined by the buyer (product quantity, workmanship, function, safety, aspect, size, packing…).
Buyers are advised to ask their inspectors to keep track of which cartons were opened. This way, a 2nd “spot” inspection can give an idea of how seriously the control was performed.
Of the three inspections presented in this article, this is the only one where the total quantity of products can be counted, and where samples of finished products can be drawn in a truly random manner–and thus be representative of the whole batch.
As a result, the results of final inspections are more reliable. And some buyers assume that the inspectors should “guarantee” the quality of the whole order quantity, when the inspection is passed. Unfortunately, it is impossible for several reasons:
  • After the inspection is done, and before shipment, many things can happen. A dishonest factory can ship a smaller quantity, substitute the content of the cartons, etc. There is a solution to avoid this: a container-loading supervision.
  • An inspection result (pass/fail) is not 100% reliable: even a random sample might be better than the average products; the inspector might make a mistake; an inspector might get bribed by the supplier, etc.
  • An inspection fee (around USD300 for one day) is totally out of proportion with the total value of the goods at stake (sometimes over USD100,000).http://www.sunchineinspection.com/

Kids Nest Swing Testing And Control / Third-Party Inspection Services



  • Container Loading Supervision (CLC) checks that your order is both complete and securely loaded into its container before shipment. This inspection ensures that the goods delivered by the factory are compliant with your requirements in terms of quantity, assortment, and packaging.
  • A container loading inspection also ensures that the export cartons are securely loaded into the container, and that the container is in good condition (clean, dry, damage and odor free).

Advantages
  • Ensure that your whole production is shipped
  • Get your goods loaded with care
  • Check the condition of your containers
  • Verify the correct quantity has been loaded

-After the control, we'll send you one very detailed Inspection report with lots of photos and description to show you the real quality of your product and also the found defects and comments by our inspector within 24h! http://www.sunchineinspection.com/
-Our inspection is based on AQL system very strictly. Our clients are satisfied with our high quality services. We hope also to become your reliable quality partner in China!



Why choose us?
  • Professional in business consulting, quality management and inspection services.we can advise you regarding suppliers' selection, help you to make the factory audit and assessment and provide third party inspection services all along the production process.
  • Chinese/France Management team with an extensive experience in International Trade Consulting and in Quality Management in France and in China.
  • Extensive QC experience and strong detection capability to provide the buyer with the most reliable product quality guarantee. Our inspectors are trained to detect products containing non-standard or non-compliant components.
  • We respect the fact to be impartial, fair and honest. Inspection independent from the manufacturer. Sunchine Inspection guarantees independence, fairness and trustworthiness for whole inspection procedure. We are responsible for our clients only.
  • Our inspectors are our full time employees and all all have a relevant expertise in the sector of products they inspect ,well-qualified and expert in the field of products they inspect and test.
  • Keep confidential for all commercial secret.                             
  • Let us be your eyes and ears in factory!  
We'll give you the best Kids Nest Swing Inspection Services and Supplier Audit!

2/05/2018

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1/15/2018

handheld inspection

About Us

Dear buyers,
 
Do you purchase products from china?
Do you ever be fraud during you payment to suppliers?
Do you receive products with too many quality problems?
Do you always need to fly to China for inspection before shipping?
And still negotiating with supplier after receiving poor quality products?

If all the answer is Yes, then we can help you, for we are professional inspection company, we have many inspectors in over 50 cities in China, and expert in various fields. We also have experience in checking baby products, if you need, we can send you our sample report. Hope we can become your reliable quality control in China.

Sunchine can help you check products  quality before shipping, to check workmanship quality, raw materials, product appearance, weight check, size measurements, functionality assortment, accessories, logos, labelling and marking, packaging, packing and other special requirements depending on the product specifications and the export market.

What is checked at the time of the loading of container(s)?

1. Conformity of products
The inspector can arrive a little in advance, open a few cartons, and check if the products and the inner packing are conform to what the buyer is expecting.
The objective is to ensure that the right kind of goods is shipped out. Of course he can only check a few samples of each SKU, so he might not notice if 30% of the quantity is broken. That’s why a random inspection on a higher number of samples (during production and/or after all is finished) is advised.
2. Outer packing
A quick look at the condition of export cartons is a must. The cartons might be very soft because of the wet weather, or already crushed/bulged, or not properly closed–these are all red flags for the buyer. What will cartons look like after several weeks in a container, and a few loadings/unloadings in trucks and distribution centers?
Other packing materials might be requirement by the buyer: palets, plastic wrap, etc. And for some large or fragile products, some dunnage (eg. inflatable bags, kraft paper…) might be necessary. Factories are always tempted to save a few pennies on such accessories, with potentially disastrous consequences.


3. Total quantity and breakdown
The inspector can count the whole quantity–it should be easy since it should all be packed in cartons. The number of cartons appears on the bill of lading issued by the forwarder, but this type of inspection also ensures that cartons contain the right quantity (and, if applicable, the right mix) of products.

4. The container(s)
When truck(s) arrive, the inspector takes a few minutes and examines the container(s) condition. If he sees potential leaks or other issues, he should report it immediately and (if possible) ask for another container.

5. The handling and the loading process
The inspector supervises the loading. The buyer might have sent a loading plan, or some simple directives (e.g. “the heaviest cartons at the bottom”).
He also makes sure the factory workers try to make all cartons fit nicely in the container. Sometimes they don’t take this pain, and they end up pushing (and crushing) cartons with a forklift…

6. The seal
The inspector verifies that a proper seal closes the container before the products are driven away from the factory. It also protects the exporter (under FOB or EXW terms), as it clarifies the responsibility of the forwarder.

More Services

In order to help you guarantee quality, we can provide a series of inspection services along the production process.
Quality Inspection
Initial Production Check (IPC):  Inspection of all the machinery, raw materials, materials and components to be used prior to place an order.
First Article Inspection (FAI): Full examination of the first samples based on your drawings, planning, purchase order and specification requirements after the mass production starts.
During Production Check (DUPRO): Control during the manufacturing phase, detection of defects/deviations and recommendation of corrective actions.
Production Monitoring (PM): Constant oversight in your factory with daily reports on quality and production process.
Pre-Shipment Inspection (PSI): Guarantee the conformity of your final production to your requirements and international standards in terms of quality, quantity, packaging, marking, etc.
Container Loading Check (CLC):  Control of the finished and packed goods (product specifications and quantity), make sure they are securely loaded for shipment.
Supplier Audit
supplier first assessment(SFA):basic investigation/study for legal status,seriousness and solvency of supplier in china by business document and other public information check.
factory Audit(FA):assessment of the production facilities and organization according to ISO 9000standards to check production capacity and quality level prior to order.
social audit(SA):audit of supplier's level of social resposibility according to SA 8000 standard.
Lab Testing
chemical, textile & leather ,metal , mechanical & electric ,cosmetic, food,etc.
And also with supplier & factory audits so that you can be assured your future chinese business partner is trustable, can produce the goods with high quality according to your specific requirements.

In order to help you guarantee quality, we can provide a series of inspection services along the production process.


inpection field
 

12/24/2017

garment inspection inspection service

Sunchine Inspection: This article of Canton Fair, be worth to recommend.
The PressConference for the opening of the 121st session of China Import andExport Fair was held in Canton Fair Complex in the morning of April 14th.Mr. Xu Bing, spokesperson of the Canton Fair, Deputy Director General of ChinaForeign Trade Centre, has introduced the general situation of this session.
According to XuBing, with intense but orderly preparation, the 121st Canton Fair isready, which will open on April 15th.
Xu Bing haspointed out that, in this year, the national commerce system has implemented aseries of trade policies and documents issued by the Party Central Committeeand the State Council. Therefore, the foreign trade sector was able to maintaindevelopment momentum with optimized structure and improved quality,accelerating the accumulation of a new momentum. At the same time, we remain soberminded that the world economic recovery is still weak, the market demand remainsunchanged, and “anti-globalization” starts to prevail. Moreover, the domestic costof the comprehensive production factors has increased, and our traditionaladvantage has been weakened. The foreign trade situation remains complicated andsevere; great effort is needed to consolidate the steady growth of the foreign tradesector.
Xu Bing pointedout that the 121st Canton Fair is a key one at a qc inspection services new historical startingpoint as it is a continuation of the past 60 years of brilliant history and thebeginning of a bright future. We, under the leadership of the Ministry ofCommerce and in accordance with President Xi Jinping’s congratulatory letterand Premier Li Keqiang’s instruction, will implement the development conceptsof innovation, coordination, green, opening and sharing. We’ll improvespecialization, market orientation, information application and internationaldevelopment of the Fair and build “Smart Canton Fair” and “Green Canton Fair”so as to give full play to its role—a comprehensive platform for opening up andto make contribution to the transformation and upgrading of China’s foreigntrade sector and building a strong trading nation.
Xu Bingintroduced that the whole arrangement of the 121st Canton Fairremains the same and exhibition size steady. The 121st session willstill be held in three phases with a total exhibition area of 1.18 millionsquare meters and 60,219 booths. There are 24,718 exhibitors from home andabroad. Phase 1 starts from Apr 15th to 19th, showingElectronics and Household Electrical Appliances, Lighting Products, VehiclesSpare Parts, Machinery, Hardware & Tools, Building Materials, ChemicalProducts and Energy Products. Phase 2 starts from Apr 23rd to 27th,showing Daily Consumer Goods, Gifts and Home Decoration Products. Phase 3starts from May 1st to 5th, showing Textile and Garment,Shoes, Cases and Bags, Recreation Products, Medicine and Healthcare Products.
In this session,there are 59,221 booths and 24098 exhibitors in the National Pavilion. 16categories of products will be exhibited in 50 sections. The booth arrangementis as follows: 11,925 brand booths and 47,296 general booths, taking up 20% and80% respectively. The number of exhibitors in 3 phases is: 8,628 in Phase,7,297 in Phase 2, and 8,173 in Phase 3.
TheInternational Pavilion will be set up in Phase 1 and Phase 3, with an area of20,000 square meters. There are 998 booths and 6 product zones, and 625enterprises from 42 countries and regions, among which 364 enterprises or 616booths are from the Belt and Road countries.
Scientificdivision of themes to improve specialization. We willcontinue to improve specialization in organizing exhibitors, striving to buildup a more specialized platform. To keep optimizing the division of sections,124product zones will be set up in 27 sections and particularly, we’ll improvespecialization of Consumer Electronics, Information Products, Building andDecorative Materials, Hardware and Chemical products, Household Textiles, etc.We will also nurture new themes like New Energy, Pet Supplies, and Outdoor Spa.All the measures will improve the quality of exhibitors. Furthermore, we will drivethe integration of National and International Pavilion, with exhibitors ofElectronics and Household Appliances, Fabric and Home Textile competing on thesame stage.
Enhanced marketing for global promotion. We’vetaken various measures to improve precise marketing and invite quality buyersto attend the Fair. We have led promotional teams to 12 countries andvisited over 60 facilities including government departments for tradepromotion, trade chambers of commerce and exhibition corporations, andheld 8 promotional activities in various forms. Around theglobe, remote video promotional conferences were held in 17 cities of15 countries, which were all new market. We’ve explored second- andthird-tier markets, covering all major continents. We’ve built six internationalsocial media platforms with our characteristics and focused on Facebook andLinkedIn. On key themes and markets, online and offline engagement marketingwas conducted. We’ve made innovation in targeted marketing mode and optimized marketing content andpromotion channel based on target markets and key industries. We have further developedthe I-Share series activities, carried out incentive plan for invitingbuyers, enhanced partnership with overseas industrial and commercialorganization, airline and social media, and provided customized discountsfor key markets. We’ve increased invitation to VIP buyers, especially thosefrom the Belt and Road countries. Direct mails of invitation sent to thesecountries accounted for 48% of the total.
Enriched exhibition function for improved market efficiency. According to the marketdemand, we have consolidated Canton Fair’s high-end information service topromote its transformation to a multi-functional platform. Conferences andforums including over 60 activities will be held. They can be divided into 8themes, including industry summit, global market, design innovation, brandmarketing, trend forecast, technology and research, local industry promotionand enterprise management optimization. Among them, the latter two are newthemes in this session. In order to expand the global influence of CF Awards,we’ve set up “the Most Popular Product Award” for the first time, invitingglobal buyers to participate in the selection. With the purpose of providingglobal high-quality design resource for exhibitors, we’ve enriched the servicesof PDC. In total, we attracted 98 design agencies from 12 countries andregions, 9 clothing design brands, with a total display area of 1694 squaremeters.
Build “Smart Canton Fair”, and enhanceinformation application.Firstly, improved functions. We’ve optimized the functions of Canton Fair’sofficial website, perfected the main entrance of “Smart Canton Fair” by renovatingthe multilingual versions, upgrading the booth navigating service on PCs,revising the column of CF Awards and launching email subscription. Secondly,enriched information. We’ve improved the inquiry system of exhibitors and products,focusing on optimizing the mobile version and highlighting the exhibitors and productssection; we’ve updated 168,679 pieces of product information of 22,014exhibitors to promote Canton Fair beforehand and facilitate buyers to maketheir sourcing plans. Also we’ve created an international social mediaecosphere with Facebook and LinkedIn as its primary platform, and analyzed thecharacteristics of audience to improve the attending rate. Thirdly, moreconsiderate experience. We’ve optimized the BEST platform, and achievedaccurate investigation as well as behavior tracking through intelligent data miningand analysis; upgraded the platform of data integration analysis to enhance userexperience; improved smart carrying service to build a systematic platformintegrating online reservation and payment; enriched the means of food servicepayment, with online payment available at all catering areas and introducedDianping (online comment platform); developed WeChat mini programs, and providedself-complaint of problems on wireless and fixed-line telephones.
Xu pointed outthat: Canton Fair has always been committed to build an equitable and fairtrading environment. We will send “reminder” to enterprises with records of allegedIPR infringement and trade disputes to urge them to strengthen self-examinationand correction. We have also invited IPR law enforcement officers and trade disputemediators to stay in the Fair to handle complaints. Through Canton Fair Wechat account,we’ve enhanced education of intellectual property right protection. And we’ve furtherstandardized the procedure of handling complaints to increase efficiency.
Xu pointed outthat the green booth coverage rate in this session is still 100%, and we willtake a series of measures to promote green move-in normalization. Firstly, wewill entrust a third-party agency to assess the results of the GreenDevelopment Plan of the Canton Fair so as to clear the priorities for the nextphase. Secondly, we will improve the green development system, strengthen the eliminationmechanism for construction enterprises of custom-built booths, and implementreward and punishment measures. Thirdly, through advancing green developmentstandardization, quantifying standards in details, and catalogingmaterials for green custom-built booths, we will improve the quality of greendevelopment by reduction, recycle and reuse. Fourthly, we will promote greenexhibition certification and achieve green brand benchmarking. Fifthly, throughadvocating IT development, green move-in, green move-out, green conferences, greenvenue, and environment safety, we will devote ourselves to the all-round developmentof the green plan.
Xu Bingmentioned that in the 121st Canton Fair we will launch facialrecognition system. For all personnel and vehicles entering the venue, we will implement“electronic + facial recognition” verification. We’ve also improved the sample securitymanagement, eliminating security threat from the source. We’ve filled in ID informationof truck drivers online and connected to public security system to enhance theaccuracy of identity information. We’ve collaborated with governmentdepartments to build a three-dimensional security prevention and controlsystem. Also, by strengthening emergency management and reporting system, we’veenhanced the ability to respond to emergencies.
Xu Bingintroduced that in order to implement the document of State Council onsupporting steady growth of foreign trade, adjusting the structure, andrelieving the burden of exhibitors, in the 121st Canton Fair, wewill keep booth fee in accordance with the reduced level in the 119th session.Meanwhile, on the basis of fee reduction for 23 on-site services, we will providefree carpet laying for standard booths for the first time to enhance the overallimage of the Fair and reduce security risks. The measures above will save 240million RMB Yuan for exhibitors.
Moreover, XuBing has answered questions asked by journalists regarding the implementationof Xi Jinping’s congratulatory letter and Li Keqiang’s instructions, the coordinationof “Belt and Road” initiative at Canton Fair and, Smart Canton Fair, CantonFair’s assistance for Chinese brand to go global, IPR protection, trend ofbuyer attendance, etc.
In this session somekey events are as follows.
The OpeningReception of the 121st Canton Fair will be held in Westin Hotel inthe evening of April 14th.
“GlobalTechnologies China Innovations” Home appliances and electronics summit—brandingand innovation will be held in conference room No.8, Area B, in the afternoonof April 17th.
Seminar on “Trendand New Opportunity”: insight into market demand and anticipation ofopportunities will be held in conference room No.8, Area B, in the afternoon ofMay 3rd.
Article Source: cantonfair

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